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The scrap steel crushing and recycling line is specially used for processing scrapped car shells, waste home appliances and various waste metals.Materials are fed by caterpillar conveyor, preliminarily compacted and deeply crushed. Through professional magnetic separation equipment, magnetic steel, non-ferrous metals and impurities are efficiently separated.
Equipped with electric control, hydraulic system and dust removal device, the whole line realizes automatic and environmentally friendly operation. It can produce high-purity scrap steel for smelting, improve resource recycling rate, bring good economic and environmental benefits, and own broad market prospects.
Common materials include:used home appliance raw materials,automobile shell raw materials,oil barrel raw materials
A large renewable resource recycling company focusing on scrap car dismantling, waste home appliances and mixed scrap steel processing, planned to build a 20–30 tons/hour scrap steel crushing recycling line with the following requirements:
Capable of processing mixed scrap, car shells, light gauge steel, color steel tiles and other complex materials；
High-purity final scrap steel with few impurities, directly supplied to steel mills for smelting；
Fully automated process, environmentally compliant, reducing labor and maintenance costs；
Stable production capacity and high ROI for long-term large-scale operation.
Complex mixed materials：Feedstock contains plastic, rubber, paint, sediment and non-ferrous metals. Traditional
equipment has low sorting accuracy and fails to meet purity standards；
Insufficient capacity & efficiency：Old machines have low throughput, frequent jams and breakdowns. Wear parts (e.g.,
hammers) need frequent replacement, leading to high maintenance costs；
Environmental pressure：Severe dust emission during crushing fails local environmental inspection requirements；
Low automation：Relies heavily on manual feeding, sorting and impurity removal, resulting in high labor costs and safety
risks.
We customized an intelligent scrap steel crushing & recycling line with the following core configuration:
Automatic feeding & pre-compaction：Caterpillar conveyor for continuous feeding, plus feed roller compactor to compress bulky/light materials and improve crushing efficiency；
Heavy-duty deep crushing：High-torque heavy crusher with high-voltage motor and hydraulic drive, crushing car shells into uniform particles while removing surface impurities；
Multi-stage precision sorting：Vibrating conveyor + magnetic separator + suspended iron remover work together to separate magnetic steel, non-ferrous metals and non-metallic impurities efficiently. Purity reaches over 98%；
Intelligent control & dust removal：PLC control system enables one-button automatic operation; pulse dust removal system effectively controls dust emission for clean production；
Stable operation & maintenance：Core parts use high-wear-resistant materials with robust structure, low failure rate and reduced maintenance costs, ensuring long-term stable high-capacity operation.
