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Waste Home Appliance Crushing And Recycling

Address Your Pain Points:

1. Waste home appliances are mixed and stacked; manual dismantling is low efficiency with high labor cost.
2. Metals, plastic and glass are difficult to separate, leading to low resource recovery rate.
3. Dust and noise pollution are serious during dismantling, failing environmental standards.
4. Traditional separation has low purity, recycled materials sell at low price with poor profit.
5. Most equipment has poor versatility, cannot process refrigerator, washing machine and air conditioner in one line.
6. Unreasonable production line layout, large floor space and complicated installation & commissioning.

Waste Home Appliance Crushing And Recycling

The waste household appliance crushing and recycling line is mainly used for processed waste refrigerators, washing machines, air conditioners and other discarded home appliances. Through automatic crushing, multi-stage screening and composite separation processes, mixed materials are deeply disassembled and sorted. Equipped with magnetic separation, eddy current separation and air separation systems, it can efficiently recover iron, copper, aluminum, plastics, foam and other materials to realize classified recycling and resource reuse. With stable operation, perfect dust removal and high automation, the line greatly improves resource utilization and promotes the development of green circular economy.

Applicable Raw Materials

Applicable raw materials:Small Scrap Household Appliances, Scrap Household Appliances

Client Cases

Client Requirements

The customer is a large renewable resource recycling enterprise, specializing in mixed materials of dismantled waste refrigerators, air conditioners, washing machines and other waste household appliances. They required a complete waste household appliance crushing and recycling line to realize automatic centralized crushing and precise sorting. It needs to efficiently separate iron, copper, aluminum, plastic, foam and other materials. Meanwhile, it must meet environmental protection standards, achieve full-automatic operation, cut labor costs, improve the purity and recycling value of recycled materials, and realize large-scale resource recycling of waste home appliances.

Problems and Challenges

1. Waste home appliances have complex structures with metals, plastics, foam and sponges bonded together. Traditional equipment adopts single sorting process, resulting in incomplete separation, excessive impurities and low economic benefits.
2. The household appliance shells are composed of soft and hard materials. Ordinary crushers are easy to be blocked with uneven crushing particle size, which seriously affects the subsequent sorting effect.
3. The traditional mode relies heavily on manual sorting, with low efficiency and high labor costs, unable to meet mass continuous production.
4. A large amount of dust and light floating debris are generated during crushing. Without complete dust removal and collection system, it cannot pass environmental inspection.
5. It is impossible to accurately separate magnetic metals from non-ferrous metals such as copper and aluminum, causing serious resource waste and low overall recycling rate.

Solution

1. Combined with the material characteristics and working conditions of waste home appliances, we provided an integrated customized crushing and recycling solution.
2. Equipped with a special household appliance crusher, it adopts composite shearing crushing technology to evenly crush complex appliance components and effectively avoid material blockage.
3. Integrated with vibrating screening, magnetic separation, eddy current separation and air separation system, it realizes multi-stage separation of iron, non-ferrous metals, plastics, foam and light impurities, greatly improving material purity and recycling rate.
4. Adopting intelligent PLC control system, the whole line operates fully automatically, reducing manual intervention and improving production efficiency and stability.
5. Equipped with pulse dust removal and light material collection device, it realizes closed dust treatment and environmentally friendly production in line with emission standards.
6. Key components are made of high-wear-resistant materials with low failure rate and simple maintenance. It helps customers reduce costs, increase efficiency, maximize resource value and promote the sustainable development of circular economy.

FAQ

  • Does the production line take up much space?

    Compact modular design with small footprint, customized layout according to your factory size.
  • How long is the equipment warranty?

    1 year warranty for the whole machine, long-term supply of wearing parts at cost price and lifelong technical support.
  • Do you provide on-site installation, commissioning and training?

     We provide one-stop service including overseas on-site installation, commissioning and operator training.
  • Are the blades durable and easy to replace?

    Made of high-strength alloy steel, wear-resistant and easy to disassemble and replace, spare blades are supplied.
  • Can the equipment adapt to our local voltage?

    Custom voltage such as 220V/380V/415V is available to fit global power standard.
  • Is the equipment environmentally friendly with dust removal device?

    Equipped with standard pulse negative pressure dust removal system, low noise and meet environmental assessment standards.
  • What is the metal sorting purity?

    Iron sorting purity ≥99%, copper and aluminum ≥98%, with low plastic impurities and high economic benefit.
  • Is the production capacity customizable?

    Custom capacity from 500kg/h to 5000kg/h is available, we design solution according to your site and output demand.
  • What waste home appliances can this production line process?

    It can process waste refrigerators, washing machines, air conditioners, TVs, computers, monitors and various small home appliances.
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+86-17329416874

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Add:  No. 5 (Annex 5), Shangdu Road, Zhengdong New District, Zhengzhou City, Henan Province
 

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