What is the warranty policy?

One year warranty for whole machine, lifelong technical support, spare parts supply at factory cost.

Do you provide overseas installation and training?

We provide overseas on-site installation, commissioning and operation technical training.

Can it adapt to our local voltage?

Standard 380V, support customized 220V, 415V, 440V for different countries.

Is the blade easy to replace?

Adopt high alloy steel blade, durable in use; simple structure, easy to disassemble and replace.

Does the equipment have dust removal system?

Equipped with professional pulse dust collector, dust controlled completely, meet environmental protection standard.

How many workers need to operate the whole line?

Fully automatic design, only 1–2 workers are enough for feeding and collecting materials.

Can the capacity be customized?

Support 300–2000kg/h different model, customize layout and capacity according to your demand.

Is this dry type or wet type separation?

Full dry physical separation, no water, no chemical agent, no pollution.

What is the copper separation purity?

Copper separation rate can reach above 99.5%, copper granule clean without plastic impurity.

What kind of scrap wire can this line process?

It can process household wire, communication cable, car wiring, motorcycle wire, mixed thin and thick waste cables.

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Scrap Wires Recycling Line

Address Your Pain Points:

1. Traditional manual stripping wire takes huge labor cost and low efficiency.

2. Mixed thin messy wire is hard to separate manually, serious copper loss.

3. Ordinary small granulator has low separation rate, copper mixed with plastic reduces profit.

4. Many equipment have heavy dust and loud noise, fail to pass environmental inspection.

5. Unqualified machine blades wear fast, easy to be stuck and frequent maintenance.

6. Wet separation method causes water pollution and secondary waste disposal trouble.

7. Most lines are semi-automatic, need many workers and high management cost.

8. Different wire thickness cannot be processed by one single machine, need multiple equipment.

9. After separation, plastic waste is mixed with impurities, difficult to resell.

10. Overseas buyers face no installation guidance, delayed after-sales and spare parts supply problem.

Scrap Wires Recycling Line

This copper wire recycling production line adopts dry crushing and air separation technology.
It is widely used for processing waste electric wires, household cables, automobile wiring harnesses, industrial mixed wires and various scrap cables.
Through crushing, screening, vibration sorting and wind separation, the equipment can completely separate copper granules and plastic insulation materials.
High-purity copper rice can be directly sold to smelters for secondary refining, and separated plastic materials can also be recycled and resold to create double economic benefits.
The whole production line runs automatically, with low energy consumption, stable operation and low failure rate.
Equipped with dust removal system, it realizes environmentally friendly production, no sewage discharge, and meets local environmental protection inspection requirements.
Suitable for small, medium and large waste recycling factories to improve recycling efficiency and reduce manual costs.

Applicable Raw Materials

Applicable raw materials：Miscellaneous Household Wires (Square-gauge wire, motorcycle wiring, etc.), Residential Wiring, Automotive Wiring, Cables, and Other Assorted Wires

Client Cases

Client Requirements

Munich, Germany | Large-scale industrial waste recycler. Mainly processes automotive wiring harnesses, industrial cables and mixed scrap wires, with a daily processing capacity of over 5 tons:

1. Hourly capacity ≥ 500kg/h for stable and continuous production.
2. Copper granule purity ≥ 99.9%, eligible for direct supply to smelters.
3. Processing materials: iron-containing automotive wiring harnesses, thin communication wires and thick industrial cables.
4. Compliant with EU CE certification and environmental dust emission standards.
5. High level of automation to reduce labor costs

Problems and Challenges

1. The old equipment had poor sorting accuracy. Copper granules were mixed with aluminum and plastic, with purity only 96%, resulting in a loss of over 200 euros per ton.
2. Serious copper powder loss in fine wires (0.5–1mm), with the recovery rate lower than 85%.
3. Severe dust pollution and poor workshop conditions, leading to multiple warnings from environmental authorities.
4. The machine was prone to blockage and blade wear, causing 8–10 hours of downtime and maintenance every week.

Solution

1. Recommended complete production line: Model 600 dry-type copper granulator + electrostatic separator.
2. Equipped with Cr12MoV high-wear-resistant alloy blades to prevent blockage and extend service life by 50%.
3. Three-stage separation: Crushing → gravity air separation → high-voltage electrostatic separation, to accurately separate copper, plastic and iron.
4. Fitted with a pulse bag dust removal system; dust emission ＜ 10mg/m³, fully compliant with EU standards.
5. Optimized wind speed and electrostatic parameters for fine wires to reduce copper powder loss.
6. Adopts integral PLC intelligent control with one-key start, automatic alarm and remote monitoring.

Project Results

1. Stable hourly output of 500–600kg/h, fully meeting production capacity demands.
2. Copper granule purity stably reaches 99.9%+, available for direct high-price sales to smelters.
3. The metal recovery rate increased to 99%, greatly reducing fine copper loss.
4. Dust emission meets EU standards, passing environmental assessment with no environmental fines.
5. Labor demand reduced by 60%, saving about 3,000 Euros in labor costs monthly.
6. Equipment failure rate decreased by 80%, with monthly downtime less than 2 hours.

Customer Testimonial

The equipment runs stably with high copper purity and eco-friendly performance. It has greatly improved our profits and solved environmental problems. Highly professional service!

FAQ

What is the warranty policy?

One year warranty for whole machine, lifelong technical support, spare parts supply at factory cost.
Do you provide overseas installation and training?

We provide overseas on-site installation, commissioning and operation technical training.
Can it adapt to our local voltage?

Standard 380V, support customized 220V, 415V, 440V for different countries.
Is the blade easy to replace?

Adopt high alloy steel blade, durable in use; simple structure, easy to disassemble and replace.
Does the equipment have dust removal system?

Equipped with professional pulse dust collector, dust controlled completely, meet environmental protection standard.
How many workers need to operate the whole line?

Fully automatic design, only 1–2 workers are enough for feeding and collecting materials.
Can the capacity be customized?

Support 300–2000kg/h different model, customize layout and capacity according to your demand.
Is this dry type or wet type separation?

Full dry physical separation, no water, no chemical agent, no pollution.
What is the copper separation purity?

Copper separation rate can reach above 99.5%, copper granule clean without plastic impurity.
What kind of scrap wire can this line process?

It can process household wire, communication cable, car wiring, motorcycle wire, mixed thin and thick waste cables.

Products

Scrap Metal Recycling Equipment Category

ADDRESS

No. 5, Shangdu Road, Zhengzhou City, Henan Province, China

EMAIL

sales@miraclemachineryco.com

PHONE

+86-17329416874

Scrap Wires Recycling Line

Address Your Pain Points:

Scrap Wires Recycling Line

Applicable Raw Materials

Client Cases

Client Requirements

Problems and Challenges

Solution

Project Results

Customer Testimonial

FAQ

What is the warranty policy?

Do you provide overseas installation and training?

Can it adapt to our local voltage?

Is the blade easy to replace?

Does the equipment have dust removal system?

How many workers need to operate the whole line?

Can the capacity be customized?

Is this dry type or wet type separation?

What is the copper separation purity?

What kind of scrap wire can this line process?

Products

ADDRESS

EMAIL

PHONE

CONTACT US

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