What procedures are required to set up a factory? Can you help with the process?

The procedures required for plant construction include business license, project approval and filing, environmental impact assessment approval, discharge permit, safety production license, etc.; we can provide full support, including qualification application consultation, site planning, process design, to assist customers in completing the procedures quickly and putting into production as soon as possible.

Do you offer on-site installation, commissioning, and staff training?

We provide free layout planning, on-site installation, commissioning and operator training. One-year warranty and lifelong technical support; engineers can be arranged for overseas projects.

Are the equipment's wear parts durable? Is maintenance difficult?

Key crushing blades adopt high wear-resistant alloy, anti-abrasive for aluminum processing. Modular structure makes replacement easy and daily maintenance simple, saving operating cost.

Will we meet environmental standards? How will we handle the dust?

Equipped with pulse dust removal, closed dust collection and light material recovery system, it effectively controls dust diffusion with low noise and meets environmental emission standards.

What is the production capacity of the entire scrap aluminum processing line? Can it be customized?

Standard capacity is 3–20 tons per hour. The whole line configuration and solution can be customized according to material type, site size and output requirement.

What are the purity and recovery rates of finished aluminum?

After crushing, screening, magnetic separation and eddy current separation, the recycled aluminum purity can reach over 95%. High non-ferrous metal recovery rate, directly available for sale to aluminum smelters.

What types of materials can your scrap aluminum production line process?

It can process waste aluminum cans, aluminum profiles, aluminum scraps, cast aluminum parts, mixed dismantled aluminum, waste door & window aluminum, auto aluminum parts and other various aluminum scraps.

You are here: Home » Solutions » Waste Aluminum Recycling Line

Waste Aluminum Recycling Line

Address Your Pain Points:

1. Waste aluminum raw materials are severely mixed. Aluminum scraps, cans and profiles are blended with plastic, rubber, sediment and iron impurities. Traditional equipment cannot separate thoroughly, resulting in low-purity aluminum and poor market price.

2. Thin aluminum materials slip easily and hollow aluminum parts are hard to crush, causing frequent blockage and uneven particle size, which seriously affects the subsequent eddy current sorting effect.

3. High reliance on manual sorting leads to high labor cost and low efficiency, unable to meet large-scale and continuous production demands.

4. Crushing and sorting produce large amounts of dust and light floating debris. Without professional dust removal system, it is difficult to pass environmental inspections and restricts production.

5. Ordinary equipment has poor wear resistance, wearing parts are easily damaged when processing aluminum materials. Frequent replacement and long downtime lead to high operation and maintenance costs.

6. Single sorting technology cannot accurately separate aluminum, plastic, stainless steel and other sundries. High-value recycled aluminum is seriously lost with low resource recovery rate.

Waste Aluminum Recycling Line

The Waste Aluminum Recycling Line is a fully automatic recycling solution designed for processing aluminum cans, aluminum profiles, aluminum castings and mixed aluminum scraps. The system integrates crushing, screening, magnetic separation and eddy current separation technologies to achieve high-purity aluminum recovery.

Applicable Raw Materials

Applicable raw materials：UBC, Aluminum alloy profiles, Aluminum engine parts, Aluminum panels etc

Client Cases

Client Requirements

The customer from Brazil is a professional recycled aluminum processing enterprise, mainly recycling waste aluminum profiles, aluminum cans, scrap aluminum accessories and mixed aluminum alloy materials.They needed a complete aluminum scrap crushing and recycling line, which could process various mixed aluminum materials, realize efficient impurity separation and high-purity finished aluminum.Meanwhile, the whole line required automatic operation, low production loss, environmental compliance, stable output and lower operation & labor costs.

Problems and Challenges

1. Waste aluminum materials are mixed with plastic, rubber, rust, sediment and other sundries. Traditional equipment has low sorting accuracy, resulting in low-value finished aluminum.
2. Waste aluminum products are irregular in shape. Thin and hollow aluminum materials are hard to crush with uneven particle size, greatly reducing sorting efficiency.
3. Low automation of traditional equipment requires manual sorting, leading to low productivity and high labor cost.
4. A large amount of dust and light debris are generated during production, lacking environmental protection devices and failing to meet emission standards.
5. Ordinary equipment has poor wear resistance, frequent failure and short service life, which restricts continuous mass production.

Solution

We customized an integrated 10T/h capacity aluminum scrap crushing and recycling line for the customer’s material characteristics.Equipped with heavy-duty feeding conveyor and special aluminum crusher, it realizes uniform crushing through shearing and impact force, effectively solving material slipping and blockage.Adopting multi-stage screening, air separation and eddy current separation system, it accurately separates aluminum, plastic, rubber and impurities, greatly improving aluminum purity and recycling rate.The whole line is equipped with intelligent PLC control system and hydraulic system to realize fully automatic operation, save labor and improve production capacity.Equipped with professional dust removal and light material collection system to control dust pollution and meet environmental protection requirements.Core components adopt high wear-resistant materials for stable operation, low failure rate and low maintenance cost. It realizes efficient recycling of waste aluminum and creates long-term economic benefits for customers.

$Client\'s Aluminum Scrap Crushing and Recycling Production Line$

FAQ

What procedures are required to set up a factory? Can you help with the process?

The procedures required for plant construction include business license, project approval and filing, environmental impact assessment approval, discharge permit, safety production license, etc.; we can provide full support, including qualification application consultation, site planning, process design, to assist customers in completing the procedures quickly and putting into production as soon as possible.
Do you offer on-site installation, commissioning, and staff training?

We provide free layout planning, on-site installation, commissioning and operator training. One-year warranty and lifelong technical support; engineers can be arranged for overseas projects.
Are the equipment's wear parts durable? Is maintenance difficult?

Key crushing blades adopt high wear-resistant alloy, anti-abrasive for aluminum processing. Modular structure makes replacement easy and daily maintenance simple, saving operating cost.
Will we meet environmental standards? How will we handle the dust?

Equipped with pulse dust removal, closed dust collection and light material recovery system, it effectively controls dust diffusion with low noise and meets environmental emission standards.
What is the production capacity of the entire scrap aluminum processing line? Can it be customized?

Standard capacity is 3–20 tons per hour. The whole line configuration and solution can be customized according to material type, site size and output requirement.
What are the purity and recovery rates of finished aluminum?

After crushing, screening, magnetic separation and eddy current separation, the recycled aluminum purity can reach over 95%. High non-ferrous metal recovery rate, directly available for sale to aluminum smelters.
What types of materials can your scrap aluminum production line process?

It can process waste aluminum cans, aluminum profiles, aluminum scraps, cast aluminum parts, mixed dismantled aluminum, waste door & window aluminum, auto aluminum parts and other various aluminum scraps.

Products

Scrap Metal Recycling Equipment Category

ADDRESS

No. 5, Shangdu Road, Zhengzhou City, Henan Province, China

EMAIL

sales@miraclemachineryco.com

PHONE

+86-17329416874

Waste Aluminum Recycling Line

Address Your Pain Points:

Waste Aluminum Recycling Line

Applicable Raw Materials

Client Cases

Client Requirements

Problems and Challenges

Solution

FAQ

What procedures are required to set up a factory? Can you help with the process?

Do you offer on-site installation, commissioning, and staff training?

Are the equipment's wear parts durable? Is maintenance difficult?

Will we meet environmental standards? How will we handle the dust?

What is the production capacity of the entire scrap aluminum processing line? Can it be customized?

What are the purity and recovery rates of finished aluminum?

What types of materials can your scrap aluminum production line process?

Products

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