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Heavy Duty Hydraulic Gantry Shear for Scrap Steel

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Heavy Duty Hydraulic Gantry Shear for Scrap Steel Heavy Duty Hydraulic Gantry Shear for Scrap Steel
Heavy Duty Hydraulic Gantry Shear for Scrap Steel Heavy Duty Hydraulic Gantry Shear for Scrap Steel

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Heavy Duty Hydraulic Gantry Shear for Scrap Steel

Availability:
Motor Power:360 kW (main hydraulic pump drive)
Shearing Force:800 tons (7,840 kN)
Blade Length:1,600 mm
Max. Material Width:1,500 mm
Max. Cutting Thickness:Steel plate up to 200mm; round bar up to Ø150mm; H-beam up to 500mm height
Cycle Time:12–18 seconds per cut (hydraulic return + cut)
Hydraulic Pressure:31.5 MPa (standard)
Blade Material:Cr12MoV tool steel, HRC 58–62, replaceable
Machine Weight:approx. 85,000 kg
  • Miracle

Product Description

The Q91 Series hydraulic gantry shear is the flagship heavy-duty shearing machine in our lineup, designed for the most demanding applications in large-scale scrap steel processing yards, steel mills, and railway scrap dismantling operations. With 800 tons of shearing force and a 1,600mm blade length, it handles the heaviest ferrous scrap — from thick structural steel plates to H-beams and railway rails — that no smaller shear can touch.

Working Principle
  • A high-pressure hydraulic system (31.5 MPa) drives a massive upper blade downward with 800 tons of force

  • Material is placed on the lower fixed blade and held in position by a hydraulic clamp (optional, strongly recommended for thick material)

  • The upper blade descends, shearing the material cleanly in a single stroke

  • Hydraulic return raises the blade, ready for the next cut within 12–18 seconds

Key Features
  • 800-ton shearing force exceeds the tensile strength of any commercially available structural steel profile

  • 1,600mm blade provides full-width cut across large material cross-sections without repositioning

  • Cr12MoV upper and lower blades with 4 cutting edges per blade set — rotate to expose fresh edge when worn, maximizing blade utilization

  • Pre-compression hydraulic clamp prevents material movement during cutting for accurate, clean shear faces

  • Proportional hydraulic valve control for precise blade speed adjustment — slower speed for thick material, faster for thin

  • All hydraulic components from internationally recognized suppliers (Bosch Rexroth, Parker, or equivalent)

  • Heavy welded steel frame: stress-relieved after welding, machined mounting surfaces for blade precision alignment

  • PLC control with stroke counter, hydraulic temperature monitor, and blade wear alert

  • Safety: dual-hand control, light curtain, emergency stop on all four sides

Applications

Large scrap steel processing yards, EAF steel mill charge preparation, railway decommissioning, heavy industrial demolition scrap processing, ship breaking support equipment

Inquiry

ADDRESS

No. 5, Shangdu Road, Zhengzhou City, Henan Province, China

EMAIL

sales@miraclemachineryco.com

PHONE

+86-17329416874

Quality Assured

Backed by 20+ years of expertise.

Unbeatable Value

In-house design, cost-effective machines.

Complete After-Sales

Setup, training & 12-month warranty.

CONTACT US

Phone:  +86-173-2941-6874
Email:  sales@miraclemachineryco.com
WhatsApp:  +8617329416874
Add:  No. 5 (Annex 5), Shangdu Road, Zhengdong New District, Zhengzhou City, Henan Province
 

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